Dunno if any of you guys are into 3D printing, but if so it'd be good to get some bits and bobs up on thingiverse for the S1000XR.
I've started putting together a design for plugs to fill the holes on the sides of the frame. For now, here's the 123D Design file (you can sell them or do anything you like with them, i'm not into copyright, i just do it for fun!) but I'll update this as i go. Once i've got it nailed, i'll publish on thingiverse.
Design Log (So Far...)Measured the 4 holes, lower holes are 41mm diameter on both sides. Upper holes are 20mm diameter on the left and 24mm diameter on the right. The holes are plenty deep, i'm only planning on using up to 20mm depth.


I decided to print in 2 parts and superglue them together. This gives a much stronger bond than layering alone and that's important so you can reuse them. You'll lever them out by the cap piece so don't want to have the cap snap off the tube piece! Also, it means i can print without any support material.
I printed in HIPS because it's cheep cheep for prototyping but i'll do the finals in black ABS plastic. I printed the top left plug first because it's smaller and it's the most complex - the frame is on an angle at the mouth of the hole. I used the following settings on a lulzbot mini:
240 degree C nozzle, 110c bed temperature
0.25mm layer height, 1mm shell thickness and 20% infill
Came out spot on so i'll stick with these settings.
More to follow when i get time to make the next revision...!